Price Of Imbibition On Mill Feeding

Optimum imbibition for cogeneration in sugar factories ...

The factory supplemented bagasse with coal when the steam demand exceeded the capacity supplied by available bagasse. He determined the optimum amount of imbibition to be 470% of fiber mass in sugar cane, considering prices of sugar and coal. Reid performed a similar analysis at another factory, and came up with similar conclusions.

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Handbook of Cane Sugar Engineering | ScienceDirect

Bagasse saturated with imbibition is less easily gripped by the mills than a drier bagasse. It is a common tendency of mill engine drivers to reduce the imbibition when difficulties are experienced with feeding or with mill chokes. The forced feeding consists of using a special apparatus to force the bagasse to enter the mill.

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ACFC stands for Auto Cane Feed control system. This system is PLC / DCS based system. System has proportionate control on carrier speed with respect to Donnelly Chute Levels. This ensures steady feeding of cane and to achieve the targeted performance and smooth running of the mill by continuous monitoring. Ensured steady crushing rate and maximum extraction from the Mills.

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In Figure 5, the overall financial impact of a changing imbibition rate is shown at a number of different power price levels (relative to the current average conditions at 372% imbibition on fibre). The effect of reducing imbibition rates and the change in power price on the overall relative revenue earned by the mill can be clearly seen.

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(PDF) Optimising imbibition in a sugar mill with cogeneration

The best financial outcome for the mill occurs at an imbibition rate lower than that conventionally applied in the local industry. Optimisation of the relative revenue streams at a power price of ...

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Mac. Systems - Offering Imbibition Water Flow Control System, पानी का मीटर, वाटर फ्लो मीटर in Nashik, Maharashtra. Get best price and read about company. Get …

Pol fibre imbibition reduced mill loss, novel concept ...

The Noel Deerr formula for reduced [12.5% fibre basis] mill extraction has often been improved by introducing the factor √6p/(1 - f), where p = pol in cane and f = fibre in cane; the formula obtained gives unconvincing results if p or f is high, and inaccurately reflects the effect of imbibition. It is recommended that the above factor be replaced by √6p/(1 - f - p), which accounts for both...


Imbibition Water Flow Based on the crushing rate, the imbibition water to the mill is controlled to achieve better performance in the Mill. (Reduction in pol% bagasse) Complete Boiling Section Juice flow stabilization system The Juice from the Mill is measured using mass flow meter & constant flow is maintained to the inlet of Juice heaters.

Basics of sugar technology - SlideShare

3. Compound imbibition: Applicable to trains of four or more mills. • Water is applied to bagasse going to the last mill, the last mill juice is returned to bagasse going to last mill; this juice in turn goes back to bagasse from the preceding mill, and so on: 58. Compound Imbibition 59.

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Floating flap provided over feed cane blanket achieves effective air seal and reduces excessive winding and consequently reduces noise, loss of sugar through mist formation, and saves power. Range: Swing Diameter: 1830 mm to 2200 mm. Width: 500 mm to 2600 mm. Speed : 750 – 1000 rpm.

Excess condensate for mill imbibition.

Sugarcane entering the mill contains >70% water, and 40% water (on cane) is added during milling and processing. In the multiple-effect evaporators, most of the water removed from the juice becomes condensate, which is free from hardness and has a useful heat content. Condensates form a useful water feed for boilers but problems arise if they become contaminated with residual sugar.

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Get Latest Price. This System has been designed to ensure steady feeding of cane at first mill by regulating carrier speeds. ... The load and speed of penultimate Mill is monitored and Imbibition water is applied in proportion to the load on the Mill either by varying the speed of Imbibition water pump by VFD or by regulating the control valve ...

Advancement in Sugar Processing Technologies in India ...

The mill centre distances of about 3.5 m progressively increased to 9, 10, 12, and 14 m and more, in line with the increase in the mill size. Higher Rate of Imbiition at Higher Temperature While so, trials and experiments continued on higher rate of imbibition.


Mill #2 is the first to receive imbibition, and it also receives the fiber from the screen. Its extraction rises with an increase in the imbibition rate. As for mills #3. #4, #5 and #6, one can see a decrease in the extraction. The reason for that might be a overestimation of the second mill, which in the overall extraction is not apparent.

Optimising imbibition in a sugar mill with cogeneration.

Design of raw sugar factories has traditionally focused on achieving a balance between the energy demand of the factory and the energy contained in the available fuel supply (i.e. bagasse). This has been particularly true in South Africa, where historically low prices have discouraged any investment for the purposes of exporting electrical energy to the national grid.

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The price of feed grains and oilseeds such as soybeans have been climbing to multi-year heights in the last few months. Whether because of bad weather in the main producing countries, excess purchase, or increasing duties, the consequences are now an enormous challenge for the whole agricultural sector, and sustainable strategies need to be adopted to enable a more efficient use of resources.

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The sugar mill boiler is used for steaming sugar canes in the process. As one kind of environmental protection industrial boiler, biomass fired boiler is widely used in a sugar factory, which can burn bagasse. When choosing a steam boiler, both quality and price should be considered to save cost and ensure stable operation.

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Imbibition Control System,Imbibition Regulation System ...

Regular quantity of imbibition water even under varying condition of cane type. Eliminates dry milling condition. Checks wasteful addition of water during poor feeding. Control & maintain uniformity of bagasse moisture. L.M.J. Brix is maintained steady & uniform. Reduces pol loss in bagasse. In case of Mill stop imbibition water automatically stop.

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Hydrous Ethanol - an overview | ScienceDirect Topics

The prepared cane as it goes through the first mill has a ratio of juice to fiber reduced from around 7 to 2–2.5, making the task of the second mill to extract more juice very difficult; the solution to this problem is to soak the cane with the juice exiting the second mill, in a process called imbibition, that consists of injection water in ...

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Imbibition Control System,Imbibition Regulation System ...

Regular quantity of imbibition water even under varying condition of cane type. Eliminates dry milling condition. Checks wasteful addition of water during poor feeding. Control & maintain uniformity of bagasse moisture. L.M.J. Brix is maintained steady & uniform. Reduces pol loss in bagasse. In case of Mill stop imbibition …

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